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NEXUS

M&E DESIGN

Understanding Fuses, Breakers, RCDs & Backup Power

  • Writer: MTS DNC ENERGY CONSULTANTS LIMITED
    MTS DNC ENERGY CONSULTANTS LIMITED
  • Nov 16
  • 4 min read
Miniature circuit breaker used in homes to protect electrical circuits from overload and short circuits.

Electricity is safe only when it’s controlled.That’s why every building — homes, shops, factories, hospitals — uses special devices to protect people and equipment.

In this guide, we explain these devices in simple, friendly language, with real Irish examples.


🔌 1. Fuses — The “Safety Wire” That Sacrifices Itself


A fuse is the most basic form of protection.Inside every fuse is a tiny wire or metal strip.


How it works:

  • Too much electricity flows → the metal strip gets hot

  • The strip melts

  • This instantly breaks the circuit

  • The power shuts off and prevents damage or fire

It works the same way a candle wick melts — once it’s gone, the connection is broken.


HRC Fuses (High Rupturing Capacity)

Found in commercial and industrial installations.

Inside the fuse is quartz sand. If a big fault happens, the sand absorbs the heat and sparks, stopping explosions or fire.


Why fuses are still used

  • Very reliable (almost nothing can go wrong)

  • Handle very high fault levels

  • Fail silently (no noise or bang)

  • Cheap and simple


Downside

Once a fuse blows, you need to replace it — it cannot be reset.


Where used in Ireland:

  • Factories

  • Motors

  • Transformers

  • UPS systems

  • Anywhere with high short-circuit current


Examples: Bussmann HRC, Siemens SITOR


⚡ 2. Circuit Breakers — The “Resettable Switches”


Circuit breakers do the same job as fuses but in a more modern way. Instead of melting, they switch off automatically when something goes wrong.


Why people prefer breakers today

  • You can reset them (no replacement needed)

  • You can clearly see which one tripped

  • Safer and more convenient

  • Many can be automated


2.1 MCB — Miniature Circuit Breaker (Homes)

These are the small switches you see in your home fuse board.


Think of an MCB like a reusable fuse.

It trips when:

  • You plug in too many things

  • A cable is damaged

  • A short circuit happens


Types of MCB (simple explanation):

  • Type B – Trips fast. Normal household use.

  • Type C – Slower. Good for shops, offices, and small motors.

  • Type D – Slowest. For big machines, motors, welding equipment.


Examples: Schneider Acti9, ABB S200, Hager MCBs


2.2 MCCB — Big Brother of the MCB

Used in commercial and industrial installations.


Why?

  • Can handle very high currents

  • Can be fine-tuned to trip at specific settings

  • Protects large equipment

If an MCB is a home light switch, an MCCB is the size of a brick and protects entire building zones.


🛡️ 3. RCDs — Life-Saving Devices


RCD = Residual Current DeviceThis device protects people, not equipment.


What it does (simple explanation):

Electricity should always return through the neutral wire.If it tries to return through you, the ground, or a wet wall — the RCD shuts off the power immediately.


RCDs save lives by:

  • Detecting electricity leakage

  • Tripping within milliseconds

  • Preventing electric shock

Even 30 mA can stop the human heart — that’s why Irish regulations require RCDs.


Where you must use them (Ireland):

  • Bathrooms

  • Outdoor sockets

  • All household sockets

  • Garden equipment

  • Extensions and renovations

RCDs protect humans. They are mandatory for safety.


⚙️ 4. RCBOs — The Best Option Today


An RCBO combines:

  • MCB (overload + short circuit protection)

  • RCD (electric shock protection)


Why RCBOs are better

  • Each circuit has its own full protection

  • One problem doesn’t shut off half the house

  • Less nuisance tripping

  • Modern and reliable

Most new Irish homes now use RCBO-only distribution boards.


🔋 5. Backup Power: UPS, Generators & ATS


Some buildings cannot lose power even for a second.

Examples:

  • Hospitals

  • Pharmacies & cleanrooms

  • Data centres

  • Emergency control rooms

  • Airports

  • Server rooms

  • Banks

They use three layers of protection.


5.1 UPS – Instant Power Backup (Milliseconds)

UPS = Uninterruptible Power Supply

What it does:

When the mains fails, a UPS kicks in instantly using batteries.This prevents equipment from shutting down.

It’s like when your laptop keeps running even after you unplug it — because the battery takes over.

Common in Ireland: Eaton, Riello, APC


5.2 Generator – Long-Term Emergency Power

Typically diesel powered.

What a generator does:

  • Starts automatically when power fails

  • Runs the whole building or critical circuits

  • Can run for hours or days

Think of it as a backup engine for the building.

Common brands: FG Wilson, Cummins


5.3 ATS – Automatic Transfer Switch

ATS = Automatic Transfer Switch

What it does:

It switches the building from:

  • Mains → Generator

  • Generator → Mains

Automatically, safely, and without human intervention.

Examples: Socomec ATS, Eaton ATS


📘 Very Simple Summary Table

Device

Protects

Easy Explanation

Typical Use

Fuse

Wires & equipment

Melts itself to stop power

Industry

MCB

Circuits

Reusable fuse (switches off)

Homes

MCCB

Large circuits

Big adjustable breaker

Factories

RCD

People

Stops electric shock

All homes

RCBO

People & circuits

RCD + MCB in one

Modern boards

UPS

Sensitive equipment

Instant battery backup

Data centres

Generator

Building power

Long-term backup

Hospitals

ATS

Switching

Chooses mains or generator

Commercial

❤️ Final Thoughts


Electrical protection doesn’t need to be complicated.

If you keep these ideas in mind, you’ll always understand what’s happening in a fuse board:

👉 MCBs protect the wires

👉 RCDs protect people

👉 RCBOs do both

👉 Fuses rarely fail and handle big faults

👉 UPS = instant backup

👉 Generators = long backup


Disclaimer: The content shared in these posts is intended for informational purposes only and should not be interpreted as design advice, specifications, or a calculation template. For professional guidance or design services, please contact us through our contact form.


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